gear shaping machine

NegotiableUpdate on 01/14

Model

Nature of the Manufacturer: Producers

Product Category

Place of Origin

Online Consult

Overview

YL5150CNC high-speed gear hobbing machine is widely used for processing various types of disc teeth, shaft teeth, and helical teeth, especially suitable for large-scale production in manufacturing industries such as engineering machinery, mining machinery, automobiles, tractors, and aviation. It can also be used for single or small batch processing in the mechanical manufacturing industry, and can provide corresponding accessories according to user needs for processing helical cylindrical gears, gear fans, drum teeth, etc. It uses special cutting tools and cutting tools, and can also perform processing of polygonal profiles, special joints, etc.

Product Details

YL5150CNC typeLawrence cardgear shaping machinepriceThe vertical layout of the machine is composed of main components such as bed, skateboard, worktable, column, tool holder, drive box, etc. It is equipped with a separate hydraulic station and magnetic chip conveyor, and an independent floor standing electrical cabinet is placed on one side of the machine tool.

YL5150CNC typeLawrence cardgear shaping machinepricenumberThe number of control axes is three, with two axes linked together using AC servo drive and CNC control, resulting in a three-axis two linkage CNC machine tool. The main moving parts of the machine - tool holder components adopt advanced static pressure technology, which is independently developed by the company and has obtained national certificationZUAN LIThe static pressure guide rail and static bearing application make the machine tool have high speed, high precision, and high stability; The spindle and other components have the characteristics of no wear and long service life, and have domestic characteristicsXIAN JINThe level of technology.

Machine tool characteristics:

1. The machine tool has good rigidity, strong vibration resistance, and high dynamic accuracy

This machine tool adopts the popular column feed method. The high inertia column feed ensures higher rigidity of the machine tool compared to the small inertia worktable feed. The main components of the machine tool, such as the bed, column, and tool holder, are made of high-quality gray cast iron with appropriate wall thickness and reasonable rib layout. The overall quality is sufficient, greatly improving the rigidity and anti vibration performance of the machine tool, ultimately ensuring high dynamic accuracy of the machine tool.

2. The machine tool has high work efficiency and good precision retention

The main moving parts of the machine tool - tool holder components are independently developed and have obtained national certificationZHUAN LIThe static pressure guide rail and static bearing enable the machine tool to have high speed, high precision, and high stability; The main shaft and other components have the characteristics of no wear, long service life, and good precision retention, and have domestic characteristicsLING XIANThe level of technology.

3. The transmission accuracy of the machine tool is high and the working accuracy is good.

The transmission chain of the machine tool is simple, and all major movements are directly driven by motors. The radial feed motion adopts precision ball screw transmission, which has high positioning accuracy and repeatability accuracy; The rotating motion of the worktable and cutter shaft adopts high-precision worm and worm gear transmission, with high indexing accuracy and smooth operation; The machine tool guide rail adopts the current domesticZUI XINThe wear-resistant coating technology has good friction performance, eliminates the crawling phenomenon of the guide rail at low speeds, and provides suitable damping for the system, making it a new type of structure currently in use.

4. Comprehensive protection considerations and easy operation and maintenance

This machine tool has a vertical longitudinal layout structure, equipped with a separate electrical cabinet (using a layout structure where the control panel is attached to the electrical cabinet side, effectively improving the space utilization of the machine tool), hydraulic station, lubrication station, and magnetic chip conveyor. The machine tool structure layout is reasonable, the work area protection is safe, the operation is convenient, and the maintenance is simple. When designing machine tools, the principles of ergonomics are utilized to fully consider various factors such as the operator's work habits and fatigue limits, while meeting the performance requirements of the machine tool. This ensures that the operator can work in a safe and comfortable environment as much as possible. At the same time, the control system of the machine tool also has powerful protection functions, which immediately stop the machine and give an alarm in case of faults such as overtravel, overload, loss of pressure, or other failures, ensuring the safety of both the operator and the machine.

Main parameters of the machine tool:

serial number	project	parameter
1	Large working diameter outer/inner teeth	500/600mm
2	Large modulus	10mm
3	Large tooth width	200mm
4	Long stroke length of gear hobbing cutter	200mm
5	Number of strokes of the main shaft of the gear hobbing cutter	10-600str/min
6	Circular feed rate	0-5mm/str (stepless)
7	Radial feed rate	0-0.2mm/str (stepless)
8	Gear hobbing cutter to adjust the cutting amount	≥0.5mm
9	Workbench diameter	600mm
10	Workbench aperture	160mm
11	Distance from the axis of the gear hobbing cutter to the axis of the worktable	0～400mm
12	Distance from the spindle end face of the machine tool to the worktable	240-450mm
13	Total power of machine tool	31KW
14	Dimensions (length x width x height)	23500mm×3200mm×2750mm
15	weight	10000kg