VTC-40C Automated Production Line

VTC-40C Automated Production LineUse 3 XKNC VTC-40C small vertical machining centers for machining parts; The flow of parts between the supply/receiving mechanism and the machine tool is completed by a 60 kilogram NJ60-2.2 robot from Comau in conjunction with an end effector; The storage of raw parts and finished products is completed by one set of stacking conveyor mechanism; This plan adopts a one to three layout, where one robot automates the loading and unloading of materials for three machining centers;

Performance characteristics:

• 1. Parts processing

  

  XKNC-VTC40C

  The machining of the parts is carried out using the Beicun XKNC-VTC40C machining center, which has a tool library of 14 tools. The tool library body does not need to be moved for tool exchange, which is fast and reliable, greatly reducing preparation time. High speed spindle maintains stable precision even under long-term high-speed cutting.

• 2. Machine tool clamping

  

  The machine tool adopts a specially designed hydraulic fixture for clamping, which can simultaneously clamp 2 workpieces at a time. The clamping direction of the workpieces is basically consistent with the posture on the feeding tray. When the robot places the blank into the fixture, the fixture automatically pushes the parts towards the positioning surface and clamps them.

• 3. Material circulation

  

  Comau NJ60-2.2 robot

  The flow of parts between the machine tool and the storage mechanism is completed by using a 60 kilogram NJ60-2.2 robot from Comau in conjunction with an end effector. When the robot is working, it first grabs the finished parts on the machine tool and places them into the finished product collection tray of the stacking conveyor mechanism. Then, it grabs two blanks on the feeding tray to load onto the machine tool. At this point, both the feeding conveyor and the finished product conveyor are moved forward by one station, and the next material tray is ready for positioning, preparing for the next automatic loading and unloading.

  The robot, in conjunction with a stacking conveyor mechanism, automatically feeds three machining centers simultaneously.

• 4. Compact layout

  

  Use 3 XKNC KIRA-VTC-40C small vertical machining centers for machining parts; The flow of parts between the supply/receiving mechanism and the machine tool is completed by a 60 kilogram NJ60-2.2 robot from Comau in conjunction with an end effector; The storage of raw parts and finished products is completed by one set of stacking conveyor mechanism; This plan adopts a one to three layout, where one robot automates the loading and unloading of materials for three machining centers;

• 5. Raw material supply

  

  Stackable transmission mechanism

  

  Stackable transmission mechanism

  
  

  The automated feeding of raw parts is completed by a stacking conveyor mechanism, which is divided into four conveyor channels. Two of the conveyor channels are responsible for raw material feeding, and the bottom rotating system drives the tray to move. Each tray can hold two parts.

  This institution, in conjunction with the Komadol articulated robot, can automatically feed three machining centers simultaneously.

Technical Specifications:

Typical case: