Non standard customized gantry automatic small hole machine

NegotiableUpdate on 01/16

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Nature of the Manufacturer: Producers

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Overview

Non standard customized large stroke automatic small hole machine: perforating machine, small hole machine, micro hole machine Non standard customized manufacturer,

Product Details

Non standard customized large stroke automatic small hole machine

1、 Principle of perforating machine:

Using electrode tubes (brass tube, brass tube) as processing electrodes to perform pulse spark discharge metal removal and forming on workpieces. Unlike wire cutting machines and forming machines, its electric pulse electrode is a hollow copper rod, and the medium passes through the small hole in the middle of the copper rod hole to cool and remove chips. The discharge between the electrode and the metal produces high-temperature corrosion of the metal to achieve the purpose of perforation.

IIMain purpose andScope of Application:

Suitable for processing diameters on various conductive materials such as stainless steel, quenched steel, copper, aluminum, hard alloys, etcDeep small holes between 0.3mm-3mm; Mainly used for processing small micro holes on molds, threading holes, fiber spinnerets and spinnerets, group holes on filter and sieve plates, heat dissipation holes on discharge motor blades and cylinder bodies, oil and air path holes on hydraulic and pneumatic valve bodies, etc; Can also be used forQingExcept for breakageDrill bits, taps, etc. in workpieces.

3、 Machine tool features:

1) It can directly penetrate into irregular shapes such as inclined surfaces and curved surfaces for processing.

2) Can corrode broken drill bit taps in the workpiece without damaging the original hole or thread.

3) Use purified water or tap water as the processing coolant.

4) The precision linear guide rail and ball screw from Taiwan, China are used for the spindle lifting and secondary lifting to ensure the processing precision.

5) The spindle lifting is driven by a servo motor to achieve fast lifting, and the head stroke is electrically controlled.

6) The motor rotating head adopts tungsten steel resistant plates and multiple waterproof structures to ensure the concentricity of the rotating head.

7) Z-axis maximum travel 390mm can clamp 500mm long electrodes at once, with low waste of electrode tubes.

8) The maximum processing depth to diameter ratio is 300:1.

9) The maximum perforation speed is 30-60mm/rpm.

Equipment parameter configuration:

Mechanical configuration
1	X. Y-axis travel		16001000mm	9	spindlelead screw		RUSON ball screw
2	Spindle travel		390mm can accommodate 500 copper pipes	10	skateboardguide rail		Taiwan, China Jingweilinear guide
3	noseW-axis secondary travel		300mm	11	Drag board screw rod		Taiwan, China Jingweiball screw
4	Workpiece height		300	12	rotating head		Tungsten steel structure
5	machine tool weight		3500kg	13	Machine tool external dimensions		350029002250mm
6	Machine tool bearing capacity		1000kg	14	Size of circulating water tank		600*1000mm
7	noseW-axis secondary lifting		electric	15	Water pan size		1800*1100mm
8	Main spindle guide rail		RUSON精密linear guide
Electrical configuration
1	Processing aperture		Ø0.3~Ø3MM	8	Repair electrode function	have
2	Rated power of machine tool		4.5KW	9	Parameter storage function	have
3	Processing current		36A	10	power-off memory	have
4	Processing method		One click processing	11	Depth setting function	have
5	Digital Display		12 inchesIndustrial control computer	12	Knife lifting function	have
6	Spindle rapid lifting and lowering		adjustable	13	Material database	have
7	rotation speed		adjustable	14	High frequency soft start	have
CNC system
1	Host hardware	System:WIN7 or WIN8, CPU: 2.41GHz Hard drive:64GSSD, Memory: 2.0G		10	Penetration detection2 (optional)	Physical inspectionWhen the electrode tube comes into contact with the detection rod installed on the column, a signal is generated, and penetration is controlled based on this signal
2	monitor	12 inches (resolution: 1024 * 768) touchable		11	Anti collision detection	In non processing stateThe electrode tube touches the workpieceIt will sound an alarmAnd immediately停止..
3	hand control box	Electronic handwheel（XYZ three-axis control), integrated simultaneouslypartPhysical buttons, easy to operate.		12	End of electrode loss automatic alarm	The electrode automatically returns to the upper limit when it touches the lower limit and stops processing, waiting for the replacement of the copper tube.
4	communication	usercan pass throughUSB flash drive, Ethernet port, wirelessData transmission through the internet.		13	Depth control	The system can set any depth and copper pipe lifting height to control processingdepth.
5	NC program	1. passImport DXF files directly into control software 2. Import G code or 3B code directly 3. Importing machining trajectories for line cutting software production. 4. NC program can modify the machining status		14	Divide and search for boundaries	1. auto edge detection. 2. Automatic internal and external separation 3. Automatic surface search
6	Processing Parameters	Select the corresponding segment number based on the diameter of the electrode tube, and other processing parameters will be automatically adjusted.		15	Closed loop control (optional)	Adopting a closed-loop control system,No need to consider the screw compensation for long-term operation of the equipment.
7	processing trajectory	Automatic tracking of processing trajectory,Graphic display,It can also be done at any timeonlineedit.		16	data storage	Equipped with power-off memory function, processing data will not be lost in case of abnormal power outage.
8	high frequency	Pulse period:1 to 300μs 8-way MOS transistor		17	language	1. switchable English 2. Russian, Japanese (optional)
9	Penetration detection1 (optional)	Visual inspection: Real time acquisition of status images captured by the camera, transmission of the images to the punching system for model detection, and control of penetration based on the detection results.		18	multi-axis	1. install additionallyC-axis (optional) 2. install additionallyAB axis (optional) 3. Machine head swing (optional).