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E-mail
easson@aieasson.com
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Phone
18358220577
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Address
No. 10 Xincheng Road, Cicheng Town, Jiangbei District, Ningbo City, Zhejiang Province
Ningbo Yixin Optoelectronics Technology Co., Ltd
easson@aieasson.com
18358220577
No. 10 Xincheng Road, Cicheng Town, Jiangbei District, Ningbo City, Zhejiang Province
ATLseries is a high-performance automatic optical image measuring instrument. This product has the characteristics of high speed and precision, and can perform multiple functions on a single machine, which greatly reduces the cost of repeated purchase of machines and the waste of space. It can efficiently detect the contour and surface shape and size, angle and position of various workpieces. It is especially suitable for PCB board, film, protective film, optical glass, electronics, large sheet metal parts, connectors, precision mechanical parts, electronic components, semiconductor components and other industries, to achieve rapid and accurate detection in large quantities.
The ATL series is a high-performance automatic optical imaging measurement instrument. This product has the characteristics of high speed and precision, and can perform multiple functions on a single machine, greatly reducing the cost of repeatedly purchasing machines and wasting space. Capable of efficiently detecting the contours, surface shapes, dimensions, angles, and positions of various workpieces. Specially suitable for industries such as PCB boards, films, protective films, optical glass, electronics, large sheet metal parts, connectors, precision mechanical parts, electronic components, semiconductor components, etc., to achieve rapid and accurate testing in large quantities.
1Technical parameters/Technical Specifications
|
ATL-6050 |
|
PArameters/instrument parameters | ||
Measuring range/measurement range |
X |
600mm |
Y |
500mm |
|
Z |
200mm |
|
Glass table/glass countertop |
650mm*550mm |
|
Load-bearing/load-bearing |
50kg |
|
CCD |
1.3 million digital high-definition network camera/130Wan Digital HD Network Camera |
|
Zoom objective lens/Zoom objective lens |
Automatic zoom lens 0.7-4.5X (coaxial light) without correction/Automatic zoom lens0.7-4.5X(coaxial light)No need for calibration |
|
Video zoom ratio/Video zoom ratio |
Image multiple 30X-200X/Image multiplier30X-200X |
|
Working distance/working distance |
85mm |
|
|
Motion control system: full closed loop control: three axis servo motor full closed loop control Motion control system: fully closed-loop control: three-axis servo motor fully closed-loop control | ||
Grating ruler/linear scale |
High-precision enclosed grating ruler Resolution: 0.001MM/High precision enclosed grating ruler Resolution: 0.001MM |
Repeatability/repetitiveness |
≦2μm--4.5um |
Measurement accuracy/measurement accuracy |
≦(2+L/200)um, L means the measured length/L represents the measured length |
Dimensions (mm)/External dimensions(mm) |
1800*1200*1580 |
Instrument weight(kg)/Instrument weight(kg) |
1500 kg |
Illumination/lighting |
LED cold light, 256 adjustable, surface. 6-ring 8-zone LED cold light, 256 levels adjustable (coaxial cold light source is optional), brightness adjustable/LEDcold light, 256adjustable,surface.6ring8districtLEDcold light,256Adjustable level(Optional coaxial cold light source),adjustable brightness. |
Power supply/power supply |
110V-220V±10% 50/60Hz,current greater than 10A/current greater than10A |
Measurement system/Measurement system |
AI Easson |
Warranty period/warranty period |
1year/ 1year |
IIEnvironmental conditions and requirements/Environmental conditions and requirements
Imager room temperature requirements: /Temperature requirements for imaging room: | |
Room temperature (temperature-controlled room)/room temperature (Temperature control room) |
18~22°C |
Temperature gradient (time)/temperature gradient(time) |
1°C /h |
Temperature gradient (time)/temperature gradient(time) |
2°C /24h |
Temperature gradient (spatial)/temperature gradient(time) |
1°C /m |
Humidity requirements for imager room: /Humidity requirements for imaging room: | |
Relative humidity/Relative humidity of air |
40-70% |
Power requirements: /Power requirements: | |
Voltage/voltage |
220V±10% |
Frequency/frequency |
50/60 Hz |
Shock/vibration |
Below 15Hz < 0.001g |
Power consumption/power consumption |
1000VA |
The electrical equipment requires reliable grounding: the grounding resistance is less than 4 ohms/Electrical equipment requires reliable grounding:The grounding resistance is less than4ohm | |
IIIConfiguration/to configure:
SN/serial number |
Name/name |
Specification&Brand/Specifications&brand |
Unit/unit |
QTY/quantity |
Remark/remark |
1 |
Fuselage&Workbench/fuselage&workbench |
00 grade natural marble base and column/00Grade natural marble base and column |
Set/set |
1 |
|
2 |
CCD |
1.3 million digital high-definition network camera/1.3 million digital high-definition network camera |
Pcs/a |
1 |
|
3 |
Lus/lens |
Automatic zoom lens/Automatic zoom lens |
Pcs/a |
1 |
|
4 |
Grating ruler/linear scale |
1UM grating ruler Optical ruler resolution: 0.001MM/1UMGrating ruler optical ruler resolution:0.001MM |
Strip/article |
3 |
|
5 |
Motor/motor |
Japan Panasonic 400W.400W.200W/Japan Panasonic400W.400W.200W |
Pcs/a |
3 |
|
6 |
Transmission type/Transmission type |
X/Y/Z axis precision linear guideway and grinding stage/X/Y/Z axis precision linear guide and grinding grade |
Pcs/a |
3 |
|
7 |
Software (Dongle)/Software (encryption lock) |
AI Easson/Ningbo Yixin |
Set/set |
1 |
|
8 |
Sport control/Motion Control |
4000 |
Pcs/block |
1 |
|
9 |
Network control card/Network control card |
AI Easson/Ningbo Yixin |
Pcs/block |
1 |
|
10 |
Calibration film/Correction film |
AI Easson/Ningbo Yixin |
Pcs/block |
1 |
|
11 |
Optical glass/optical glass |
AI Easson/Ningbo Yixin |
Pcs/block |
1 |
|
12 |
Power supply/power supply |
AI Easson/Ningbo Yixin |
Set/set |
1 |
|
13 |
Sheet Metal Rack/Sheet metal rack |
AI Easson/Ningbo Yixin |
Set/set |
1 |
|
14 |
Instrument table/Instrument table |
AI Easson/Ningbo Yixin |
Set/set |
1 |
|
15 |
Ccomputer/computer |
Brand/productcard |
Set/set |
1 |
4Software Features/Software Features
(a)Basic functions:/Basic functions:
●Cartesian coordinate/polar coordinate conversion/Cartesian coordinates/Polar coordinate transformation
●Absolute/relative/working coordinate conversion/absolute/Relative/working coordinate conversion
●Metric/imperial conversion/public/English Conversion
●Degree/degree minute second conversion/degree/Degree minute second conversion
●Point/point group/point/Point group
●Two-point/multi-point line seeking/two points/Multi point line finding
●Three points/multiple points for circle and arc/three o'clock/Multiple points for finding circles and arcs
●BsplI am/BsplLine in
●The distance between two points/The distance between two points
●The average distance between two lines/The average distance between two lines
●The distance between points and lines/Distance between dots and lines
●The distance between two circle centers/Distance between two centers
●Circular line distance/Circle line distance
●Included angle and intersection point between two lines/Distance between two centers
(b)Special function/special function
1. Full computer program to control the light source. The upper light source is a four-phase light, and the lower light source is a direct light source, which increases the adaptability of the machine; it also has a photometric indicator function to guide users and reduce uncertain factors caused by man/Fully computer-controlled light source. The upper light source is a four phase lamp, and the lower light source is a direct light source, which increases the adaptability of the machine; And it has a photometric indicator function to guide users and reduce uncertainties caused by human factors
2. There is no need to adjust the alignment of the workpiece when measuring the workpiece, and the software provides coordinate translation, rotation, and alignment./Measuring workpieces does not require adjustment and alignment. The software provides coordinate translation, rotation, and alignment
3. The annotation function allows users to directly annotate/move dimensions in images and geometric areas/The annotation function allows users to directly annotate images and geometric areas/Moving size
4. Points, lines, circles/arcs and straight line endpoints, midpoints, circle centers, and quadrant points are automatically captured in the geometry area/Geometric points, lines, circles/Automatic capture of endpoints, midpoints, center points, and quadrant points of arcs and lines
5. The CCD parameter setting can be adjusted to improve the self-adaptive force; the deburring function can be used to obtain the measurement data correctly/adjustableCCD parameter setting to improve adaptability; Remove burrs function to obtain measurement data correctly
6. Use image tools to quickly and automatically capture the boundary points of basic geometric contours, and directly fit them into lines, circles, and arcs/Using imaging tools to quickly and automatically capture basic geometric contour boundary points, directly fitting them into lines, circles, and arcs
7. The workpiece in the measurement area is zoomed in and the camera is output graphically and converted into (.bmp, .jpg)/Magnify and photograph the workpiece in the measurement area, and output it graphically, converting it into(.bmp、.jpg)
8. Measurement data output, converted into WORD (.doc), EXCEL (.xls), PDF/Measurement data output, converted intoWORD (.doc) 、EXCEL (.xls)、PDF
9. Easy-to-operate self-learning teaching programming software, the program can be executed repeatedly/Easy to operate self-learning instructional programming software, with programs that can be repeatedly executed
10. With automatic measurement, statistics and other functions, it can form the EXCEL report SPC function by itself, directly output the control chart, and convert it into EXCEL/Capable of automatic measurement, statistics and other functions, able to form its ownEXCEL report SPC function, directly output control chart, convert to EXCEL
11. Direct output of mechanical graphics in .dxf format, seamlessly connected with AutoCAD, Pro/e and other software/Direct output of mechanical graphics. dxf format, seamlessly integrated with other software such as AutoCAD, Pro/e, etc
12. The program can directly input the . DXF file, and realize the intuitive measurement comparison between the enlarged image of the workpiece and the standard design drawing in the image measurement area/The program can be directly input. DXF file, enabling intuitive measurement comparison between the enlarged image of the workpiece and the standard design drawing in the image measurement area
13. Provide in-plane straightness, roundness, and angle analysis for effective quality inspection/Provide analysis of straightness, roundness, and angle within the plane for effective quality inspection
14. Machine accuracy compensation to improve measurement accuracy/Machine precision compensation to improve measurement accuracy.
15. The software of the automatic image measuring instrument has a learning function. The user only needs to measure the workpiece once manually, and the entire measurement process will be recorded for future repeated automatic measurement. Users do not need to write any programs, and the operation process is absolutely simple and easy/The software of the fully automatic image measuring instrument has a learning function. Users only need to manually measure the workpiece once, and the entire measurement process will be recorded for future automatic measurements. Users do not need to write any programs, and the operation process is absolutely simple and easy.
16. Re-measurement function: This function can re-change the measurement method, light, magnification, etc. for the elements that have been measured, and then refresh the measurement data, and the related element data will also be refreshed (such as: the distance between two lines, if If one of the lines is remeasured, the distance element data will be refreshed)/Re measurement function: This function can change the measurement method for elements that have already been measuredThe measurement data will be refreshed, including lighting, magnification, etc., and the related element data will also be refreshed (such as the distance between two lines, if one of the lines is remeasured, the distance element data will also be refreshed)
17. Modify, edit and view the edge-finding status: the software can modify and edit the edge-finding range, light source brightness, magnification, etc. of any measurement element. You can also view the edge-finding status of an element measured before (including the position of the edge-finding, the brightness of the light source used, the magnification and the original point taken, etc.), so that the user can control the status of the entire measurement process/Edit and view edge finding status: The software can modify and edit the edge finding range and light source brightness of any measurement element, magnification, etc. You can also view the edge finding status of a previously measured element (including the position of the edge finding, the brightness of the light source used, the magnification, and the original point taken, etc.), so that users can control the entire measurement process
5Installation, acceptance, after-sales/Installation, acceptance, and after-sales service
1. Equipment acceptance, inventory and installation commissioning acceptance/Equipment acceptance, inventory, installation and commissioning acceptance
1.1 Acceptance of equipment/Acceptance of equipment
The acceptance of equipment is divided into two stages, namely: the first and final acceptance, and the acceptance method shall be implemented according to the technical agreement reached by both parties.
The acceptance of equipment is divided into two stages, namely the first and final acceptance, and the acceptance method is executed according to the technical agreement reached by both parties.
1.1.1 The first acceptance inspection: after the equipment has passed the factory inspection and is delivered to the buyer's project site, the relevant personnel of the buyer and the seller jointly unpack the goods for inspection; if there are problems such as shortage of goods, poor quality, damage, etc., detailed records should be made. And the seller will immediately and unconditionally exchange or make up for the buyer, and then check the reason and investigate the responsible person. Until there is no doubt, the first acceptance is passed. The seller also provides the test report and product qualification certificate before leaving the factory;
第1 acceptance: After the equipment passes the factory acceptance and arrives at the buyer's project site, relevant personnel from both the buyer and seller will jointly open the box for inspection; If there are any issues such as shortage, quality, or damage of goods, detailed records should be made, and the seller should immediately and unconditionally replace or supplement the goods for the buyer, and then investigate the reasons and hold the responsible person accountable. Until there is no doubt, the first acceptance is qualified. The seller shall also provide testing reports and product qualification certificates before leaving the factory;
1.1.2 Final acceptance: After the installation and commissioning of equipment and materials are completed, and the acceptance criteria are met, the buyer and seller send personnel to jointly check and accept, and after confirmation by both parties, the final acceptance is qualified
Final acceptance: After the installation and debugging of equipment and materials are completed and meet the acceptance standards, both the buyer and seller will send personnel to jointly inspect and pass the acceptance. After confirmation by both parties, the final acceptance is qualified.
2.1 Installation, commissioning and acceptance/Installation, debugging, and acceptance
The seller is responsible for completing the installation and commissioning of the equipment at the buyer's site free of charge. For the installation at the buyer's site, the buyer should prepare the gas, electricity, grounding protection and other infrastructure in advance, and notify the seller by fax. If there is any problem, communicate in advance to ensure a smooth installation. The company is responsible for the installation and commissioning of the measuring machine. All packing boxes can only be opened under the supervision and approval of engineers. According to the needs, the user needs to provide internal dismantling, transportation and positioning support. The final acceptance will be carried out according to the enterprise standard Q/320505AD005-2012. After the commissioning is completed, check and accept the equipment, and check and accept the equipment according to the technical agreement reached by both parties. All technical indicators shall be implemented according to the content of the 'Technical Agreement' signed by both parties. After the acceptance is completed, both parties will jointly confirm, and the representatives of both parties will sign the 'Installation Commissioning Acceptance Report'.
The seller is responsible for completing the installation and debugging of the equipment at the buyer's site free of charge. The installation carried out on the buyer's site should be prepared in advance with basic infrastructure such as gas, electricity, and grounding protection, and the buyer should notify the seller by fax. If there are any problems, they should be communicated in advance to ensure smooth installation. The company is responsible for the installation and debugging of measuring machines. All packaging boxes must be opened under the supervision and approval of the engineer. Users are required to provide internal disassembly, transportation, and positioning support as needed. The final acceptance will be based on the enterprise standardsExecute Q/320505AD005-2012.Acceptance of equipment after debugging is completedThe acceptance of the equipment shall be carried out in accordance with the technical agreement reached by both parties. All technical indicators shall be executed in accordance with the content of the "Technical Agreement" signed by both parties. After the acceptance is completed, both parties shall jointly confirm and sign the "Installation and Debugging Acceptance Report" on behalf of both parties.
Packaging and transportation plan of image measuring instrument
Packaging and transportation plan for image measuring instruments
Packaging and shipping/packaging and shipping
1. Use good wooden box packaging, road transport, to ensure that the equipment is in good condition. Problems in the packaging and transportation process shall be borne by the seller/Using good wooden box packaging and road transportation to ensure the equipment is in good condition. The packaging and transportation process issues shall be borne by the seller.
2. After the goods arrive at the buyer, the seller's personnel will arrive at the buyer's site within 1 working day to unpack and inspect the goods and install and debug the equipment/After the goods arrive at the demand side, the seller's personnel willArrive at the buyer's site within 1 working day for unpacking inspection, installation, and debugging of equipment
3. Image measuring instrument installation plan and plan, installation, construction organization and personnel situation/Installation plan and schedule for image measuring instruments, installation and construction organization structure, and personnel situation
Installation plan/Installation Plan
Before installing the instrument, please read this 'Installation Precautions'/Before installing the instrument, please read this firstInstallation precautions
Installation Precautions:/Installation precautions:
a. Please place this product in a ventilated and dry place, and try to keep the ambient temperature between 20°C and 25°C/Please place this product in a ventilated and dry place, and try to maintain the ambient temperature as high as possible20℃-25Between ℃.
b. Do not place this product in a dusty or humid place/Do not place this product in dusty or damp areas.
c. This product uses 220V, 50-60HZ AC power supply. This product requires the power supply to have a good connection and grounding/This product is used220V, 50-60HZ AC power supply, this product requires a good grounding of the power supply.
d. Please place this product away from strong electric fields or strong electromagnetic interference sources, such as AC cabinets, large machine tools, electromagnets, EDM machines, etc./Please place this product away from strong electric fields or electromagnetic interference sources, such as AC cabinets, large machine tools, electromagnets, electric spark machines, etc.
e. In order to ensure the measurement accuracy, please place this product in a place far away from vibration sources, such as punching machines, vibration machines, etc./To ensure measurement accuracy, please place this product away from vibration sources such as punch presses, vibration machines, etc.
f. Do not disassemble or adjust product parts by yourself. Do not use accessories not produced or provided by our company/Do not disassemble or adjust product parts by yourself. Please do not use accessories that are not produced or provided by our company.
1. Install the computer desk/Install computer station
2. Install the electric control box/Install the electrical control box
3. Install the computer/install a computer
a. Super good connection of all parts of the computer/Excellent computer connectivity for all parts.
b. Insert the video cable from the 2D body into the AV1 port of the computer video interface/Translate into English2DInsert the video cable from the body into the computer video interfaceAV1口
Our company is equipped with an excellent team composed of senior CNC engineers and senior account managers, and experienced application engineers provide a complete set of turnkey projects/our companyEquipped with experienced personnelAn excellent team consisting of CNC engineers and senior account managers, with experienced application engineers providing a complete turnkey project.
Training programs and after-sales service/Training program and after-sales service
Build the foundation with quality, drive with talent, seek development with innovation, establish reputation with service, and win customers with integrity. NingboEasson Photoelectric Technology Co., Ltd. is committed to the innovation of key technologies of measuring instruments, sincerely cooperates with customers, learns from each other, and forms a cohesive excellent team to serve customers well/Building a foundation with quality, driven by talent, seeking development through innovation, building reputation through service, and winning customers with integrity. Ningbo Yixin Optoelectronic Technology Co., Ltd. is committed to innovating key technologies in measuring instruments, sincerely cooperating with customers, learning from each other, and forming a cohesive and excellent team to serve customers well
1. After the instrument arrives at the user's location, the user prepares the electricity and other conditions required for the normal operation of the instrument, and the professional engineer opens a new box for the instrument to check the instrument/After the instrument arrives at the user's location, the user prepares the necessary electricity and other conditions for the normal operation of the instrument, and a professional engineer opens a new box to inspect the instrument.
2. After the engineer checks the site where the instrument is used, it installs, debugs, and compensates for accuracy. After installation, the accuracy is tested again/After the engineer inspects the site where the instrument is used and passes the inspection, installation, debugging, and accuracy compensation are carried out. After installation, the accuracy is tested again.
3. The training equipment is consistent with the model and function of the equipment purchased by the user. Responsible for comprehensive training for users on basic principles of products, use, operation, and maintenance/The training equipment should match the model and function of the instrument purchased by the user. Responsible for providing comprehensive training to users on the basic principles, usage, operation, maintenance, and upkeep of the product.
4. Training operation standards, operation 'should know' and 'should be able to'/Training homework standards and operations'Should know' and 'should know'.
5. Training content: switch operation, job preparation, instrument calibration, measurement steps, precautions, common problem handling process/Training content: power on/off operation, homework preparation, instrument calibration, measurement steps, precautions, and common problem handling procedures.
6. Instrument maintenance training: name of maintenance parts, explanation of maintenance content, maintenance cycle, maintenance methods and standards, and job requirements for maintenance personnel/Instrument maintenance training: explanation of maintenance component names, maintenance content, maintenance cycles, maintenance methods and standards, and job requirements for maintenance personnel.
7. Each instrument is accompanied by technical information such as manuals, certificates of conformity of the goods, and packing lists/Each instrument is accompanied by technical information such as instruction manual, certificate of conformity of goods, packing list, etc;
8. There are detailed inspection records for the equipment installation and commissioning process, and the commissioning and inspection results meet the relevant national standards. And fill in the acceptance report and report to the user manufacturer/The equipment installation and debugging process have detailed inspection records, and the debugging and inspection results comply with relevant national standards. And fill out the acceptance report and report to the user manufacturer.
9. The warranty period is not more than thirteen months from the date of arrival of the goods, and is responsible for the lifetime maintenance of the equipment. During the warranty period, the maintenance fee is exempted, and the spare parts that are not damaged by man will be replaced free of charge/The warranty period shall not exceed thirteen months from the date of arrival of the goods and shall be responsible for lifelong maintenance of the equipment. During the warranty period, no repair fees will be charged, and spare parts that are not damaged by human factors will be replaced free of charge
10. Immediately after receiving the user's report for repair, communicate and guide to solve it by phone. If the phone can't solve it, we will give a solution within two hours, and arrive at the customer's site within 24 hours to solve the problem. (except national statutory holidays)/After receiving the user's repair report, immediately communicate by phone to guide the solution. If the phone cannot solve the problem, provide a solution within two hours and arrive at the customer's site within 24 hours to solve the problem.(Excluding national statutory rest days)