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Suzhou Zhunqing Precision Machinery Manufacturing Factory

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Kaide linear motor full closed-loop wire feeding KD500ZL-B

NegotiableUpdate on 01/09

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Nature of the Manufacturer: Producers

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Overview

Kaide linear motor full closed-loop wire feeding KD500ZL-B

Product Details

Kaide linear motor full closed-loop wire feeding KD500ZL-B

Product Code: KD500ZL-B
Maximum cutting smoothness: ≤ 1.0um
3 Maximum cutting taper: ± 15 °
4. Maximum cutting speed: 180mm2/miu
5 molybdenum wire range: 0.12-0.2mm
6 Workbench travel: 400 × 500 × 300

Product advantages

KDXP medium speed EDM numerical control wire cutting machine control system uses high-performance, stable and reliable calculator as the host system, realizing modular design. The perfect combination of original imported AC servo driver and high-frequency power makes the entire control system achieve full progressiveness and reliability.

Seamless integration between WINDOWS XP operating system and various design software;

15 inch industrial LCD display, simple and intuitive human-machine interface;

Chinese and English menus can be set freely;

Large capacity storage, rich processing technology condition library;

High performance CPU collaborative control with rich functions;

Disk, keyboard interface, and serial communication interface exchange data with the outside world;

Editing, copying, searching, replacing and other processing functions of files;

X. Y, U, V four axis CNC, X, Y, U, V four axis linkage;

Realize various functions such as upper and lower irregular surfaces, variants, and corner cleaning;

Realize one-time cutting or multiple cutting;

The running speed of the electrode wire is set and controlled by the numerical control system;

The electrode wire tension adopts the automatic tightening function of changing direction;

Other components of the machine tool
Silk transport mechanism (invention patent)
The fixed installation of the spool and the separation of the spool motor fundamentally solve the problem of molybdenum wire vibration caused by the left and right movement of the spool and motor vibration.
The brand new wire arranging and automatic tightening mechanism avoids the occurrence of unilateral looseness of molybdenum wire, significantly reduces the distance of wire transportation, and effectively reduces the vibration and high-speed motion of molybdenum wire during wire throwing.
Improve the smoothness, efficiency, accuracy, and surface roughness of machine tool cutting.

Wire feeding system

Wire feeding system: adopts imported guide rails for automatic pre tensioning and constant tension control of the motor body wire operation.

Electrode wire guide: Diamond guide is used to greatly reduce the impact of guide wear on machining accuracy.

Inter electrode working fluid: The supply part adopts an upper and lower coaxial jet structure to improve chip removal and increase processing efficiency.

water treatment system

Control of working fluid: By controlling the external high-pressure water pump, the working fluid during processing is kept constant, the water pressure is stable, and the head can reach 37m at high pressure.

Working fluid pressure: manually control the setting of high and low pressure.

Conical system (patented design)

Transmission system: adopting P3 level ball screw, P-type linear guide, direct motor control, abandoning traditional taper system, making taper more stable and rigid

Veneer system: The Z-axis adopts a veneer processing method, which completely changes the surface processing quality and has high stability.

High stability: The brand new patented design solves the low stability problem that has always existed in the industry.

Guide rail, linear motor motion system
The machine tool adopts Taiwanese linear guide rails, which have no crawling phenomenon, good wear resistance, good accuracy retention, low required traction force, high motion sensitivity, simple lubrication, and can operate safely for a long time.
The new linear motor is equipped with an imported Spanish Fagor 1um optical ruler for fully closed circuit position control, with advanced performance and non-contact transmission mode. The highly sensitive servo response speed makes the discharge gap control more stable.
Low friction impedance brings high efficiency and high repeatability, no backlash compensation problem, low wear and high lifespan.

Corner cutting
Linear Angle Great Leap Forward: Due to servo steering or synchronous wear, the screw may experience hysteresis clearance errors, which can easily cause angular collapse and excessive discharge in the performance of circular arc angles. However, linear motors using non-contact transmission do not produce backlash due to high servo response, and can achieve high accuracy in the same position.
The mobile double bar workbench bracket fixture is beneficial for workpiece clamping and reduces power consumption.

Product Features

1. Low speed high torque motor control is easy to operate

The Z-axis is controlled by a low-speed high torque motor, which can achieve self lifting and easier operation.

2. UV vertical structure

UV adopts a vertical structure (invention patent), full linear guide rail, ball screw drive motor adopts direct drive, which is more stable than traditional bevel gear bridging method. It is fully controlled by manual control box, and Z-axis automatic lifting realizes veneer processing, with high strength and high precision.

3. Linear guide rail has higher accuracy

The new combination fixture table design is suitable for clamping various precision workpieces. X. The Y-axis and wire transport both use precision grade ball screws and Taiwan imported linear rails, which have higher precision than ordinary V-shaped guides and are equipped with automatic oil supply devices, resulting in a longer lifespan.

4. Unique wire structure to avoid wire jumping

The fixed installation of the spool and the separation of the spool motor fundamentally solve the problem of molybdenum wire vibration caused by the left and right movement of the spool and motor vibration.

5. The rigidity of the pallet structure is better

The cross shaped pallet structure has strong rigidity and a T-shaped mechanism bed body. When the X and Y axes reach their maximum stroke, they will not deviate from the pallet and bed body, avoiding the accuracy caused by the imbalance of the worktable and improving the accuracy of the machined parts.

6. T-shaped fully supported design, with constant precision

The bed and support plate are designed with a slow wire structure, which has good rigidity and high strength. The castings are made using resin sand manufacturing technology to ensure the long-term stability of bearing capacity and ring accuracy.

7. Full hand control box control
The operator does not need to walk back and forth during the operation, making it convenient and fast to use.

8. The brand new wire arranging and automatic tightening mechanism avoids the occurrence of unilateral looseness of molybdenum wire, significantly reduces the distance of wire transportation, and effectively reduces the vibration and high-speed motion of molybdenum wire during wire throwing.

9. Standard Taiwan linear guide rail: Taiwan Shangyin professional customized type, full stroke support design, will not deviate during processing due to the suspended worktable, maintaining precision for a longer period of time.

10. Linear motor structure
The screw will wear and produce contact rotation, while the wire motor will not produce backlash.
No need to rotate the original components, resulting in low inertia, high acceleration, low failure rate, unlimited travel, precise machine positioning up to 1nm, and high-speed machine speed exceeding 100m per minute.

Product Parameters

Workbench travel (X × Y × Z)	Worktable travel	mm	400×500×300
Workbench dimensions	Worktable dimension	mm	520×800
Maximum cutting taper	Max.workpiece thinckness	mm	±15°
Processing accuracy octagonal	Machining accuracy Star anise	mm	±0.003
Processing accuracy taper	Machining accuracy Taper	mm	±0.01
Maximum cutting speed	Max.maching speed	m2/min	180
Highest smoothness	The highest finish	μm	≤1.0
Molybdenum wire range	Molybdnum wire range	mm	0.12-0.2
Maximum processing current	Max.machining current	A	7
rated power	Rated power	Kw	<2
voltage	Voltage	V/Hz	380/50
Maximum load-bearing capacity	Maximum load capacity	kg	600
machine tool weight	Weight of machine	kg	3000
Machine tool external dimensions	Machine dimensions	m	2.1×2.0×2.0
Machining fluid	Dielectric fluid	integrated
Capacity of machining fluid tank	Volume of container
Processing fluid filtration method	Dielectric fluid
Dimensions of machining fluid (L × W × H)	Dimensions of container(L×W×H)
Dimensions of processing fluid packaging box (L × W × H)	Container oackage dimensions(L×W×H
Gross weight/net weight of processing fluid tank	Weight of container(Gross/Net)
Control system configuration	Controller type
Control system external dimensions (L × W × H)	Controller dimensions(L×W×H)
Control system packaging size (L × W × H)	Controller package dimensions(L×W×H
Gross weight/net weight of control system	Weight of controller(Gross/Net)

core configuration

serial number	project	configuration
1	XY axis drag plate running part	Assemble the original imported "HIWIN" silver P-grade linear guide rail from Taiwan
2	XY axis drag drive part	Kaide CNC collaborates with Israel to develop magnetic bars
3	Thread tube operation part	Assemble the original imported "HIWIN" silver P-grade linear guide rail from Taiwan
4	UV axis taper device and performance	Assemble the original imported "HIWIN" silver H-grade linear guide rail from Taiwan
5	P3 level ball screw	Segmented motor direct drive, maximum taper cut ± 15 °
6	Linear motor	Kaide CNC collaborates with Israel for research and development
7	computer monitor	Mitx motherboard memory, 16GB solid-state drive, N470
8	monitor	New LED industrial display
9	motherboard	Mitx motherboard
10	memory	Onboard memory
11	hard disk	N740/16G hard drive
12	Resolution 1um grating ruler	Original imported Spanish Fagor
13	Gemstone spout	Using artificially synthesized ruby and natural diamond eye mask
14	Filter circulation system	Adopting slow wire filtration device
15	Screw drum motor	Adopting SMC variable frequency asynchronous motor
16	XY axis drive motor	Adopting Yaskawa servo 750W motor from Japan
17	Z-axis lifting	Adopting a patented design for the lifting mechanism
18	guide wheel	Using high-quality black gemstone waterproof guide wheels
19	jig and fixture	Adopting slow wire multi station fixture
20	airframe structure	Using resin sand casting and secondary aging treatment, the body structure never deforms