Hebei High Strength Magnetic Separators Manufacturer

Hebei High Strength Magnetic Separators ManufacturerIntroduction
In grinding, with the improvement of machining accuracy, high-speed grinding and strong grinding technologies have developed rapidly. In addition to selecting reasonable grinding parameters, it is also necessary to improve the circulation quality of grinding fluid. Purification devices are divided into two types: filtration type and power type. Filter type filters rely on filter media to remove impurities, such as filter screen type, line gap type, sheet type, and paper tape type filters. Power type separators rely on certain forces (such as centrifugal force, magnetic force, or gravity) to separate impurities, such as centrifugal, vortex, and magnetic separators.
When grinding ferromagnetic materials, the waste liquid contains both ferromagnetic substances and non ferromagnetic impurities. Generally, a magnetic separator is used to remove more than 80% of the impurities. For better control of filtration accuracy, Yuhong suggests using a combination of magnetic separators and paper tape filters.
2 Forms

Hebei High Strength Magnetic Separators ManufacturerIt is a universal separation device. Structurally, it can be divided into two forms: (I, II).
The I (rubber roller type) series magnetic separator consists of the following parts: reducer, box, magnetic roller, and rubber roller. The reducer drives the magnetic roller to rotate, and the coolant containing powdered magnetic impurities enters the box. The impurities are adsorbed onto the outer wall of the magnetic roller, and then crushed by the rubber roller to squeeze out the liquid carried by the impurities. Finally, the scraper separates the impurities from the magnetic roller. The KFCT I (rubber roller type) series magnetic separator is widely used in the purification of cutting fluids containing powder impurities, such as surface grinders, internal and external cylindrical grinders, and centerless grinders.
The II (comb type) series consists of the following parts: reducer, housing, magnetic roller, and scraper plate. The KFCT II (comb tooth type) magnetic separator, as an improved product of traditional magnetic separators, has many advantages: magnetic rollers of the same length are made into comb teeth, which greatly increases the adsorption area; High magnetic force and separation rate; Specially suitable for centralized separation and removal of high flow coolant; Capable of separating granular chips. The II (comb tooth type) series magnetic separator is widely used in various cutting fluid purification applications containing particle impurities, such as ordinary grinding machines, powder coating lines, roll grinding machines, steel rolling wastewater purification, and bearing grinding lines.
3 Functions
Magnetic separators are used for purifying coolant (cutting oil or emulsion) in grinding machines and other machine tools. They are mainly used for automatic separation of ferromagnetic substances, keeping cutting fluid clean, improving machining performance and tool life, and reducing environmental pollution. The separator drum uses strong magnetic force to separate ferromagnetic chips and abrasives from machine tool cutting fluid (oil, water), achieving automatic separation. Thereby improving the quality of processed products, reducing costs, and enhancing production efficiency.
4 Product Features
1. The transmission system is separated from the casing, making cleaning and maintenance convenient.
2. The magnetic roller is evenly magnetized, and the separated debris and iron powder are dried.
3. Can handle coolant containing powdery magnetic impurities.
4. The generated magnetic field is large, and the stainless steel magnetic roller has a large adsorption area and good separation effect.
5. Simple appearance, compact structure, smooth operation, low noise, and low power loss.
6. Small size, easy to install and use, can be designed and manufactured according to the specific space of the machine tool.
5 application areas
Specially suitable for various grinding machines, precision grinding machines, wire drawing machines, electrical machining and other processing equipment
Magnetic separator
Purification of coolant for grinding machines and other precision machining tools.
Most applications are in the separation of crushed materials. The main market for magnetic separators is the separation of crushed materials in mechanical processing such as lathes, grinders, and planers. They can be used in processes that require iron selection, such as industrial waste and chemical intermediate products. With the increasing use of aluminum in the market, the amount of aluminum sales inevitably increases, and the presence of iron makes it impossible to use it properly. At this time, a magnetic separator is needed for separation. There are also many requirements when refining copper powder and non-ferrous metals.
6 Installation and Precautions
1. The flow assembly shape should be set according to the nameplate standard. If the inlet and outlet do not match the machine tool, a variable diameter joint can be added for transformation.
2. Before installation, water can be drained only when the direction of operation is normal, and then the disc nut should be tightened appropriately to achieve the maximum rolling state between the rubber stick and the magnetic bucket.
3. When not working for a long time, the box should be cleaned to prevent impurities from accumulating and freezing. If the gap between the chains is too large, the tightness should be adjusted in a timely manner and the chains should be oiled regularly.
4. Impurities should not increase rapidly, otherwise it will cause the motor to lock up and promptly deal with the attachments on the surface of the rubber stick and magnetic bucket.
5. Chengkun Machinery Manufacturing Co., Ltd. reminds that before inspection and maintenance, it must be carried out with power or water cut off.
Cangzhou Chengkun Machinery Manufacturing Co., Ltd. mainly produces magnetic separators, paper tape filters, machine tool chip conveyors, machine tool stainless steel plate protective covers, CNC machine tool protective covers, machine tool organ protective covers, high-temperature resistant and flame-retardant cloth protective covers, machine tool guide rail protective covers, armor protective covers, stainless steel roller shutter protective covers, cylindrical telescopic screw protective covers, dust-proof folding cloth, steel drag chains, nylon drag chains, steel aluminum drag chains, LED machine tool work lights, machine tool cooling pipes, machine tool pads, rectangular metal hoses, conduit protective covers, chucks and other machine tool accessories and auxiliary equipment,