Full Xin Gear Shaft Special Hydrostatic CNC Cylindrical Grinding Machine CTS-100

characteristic
⚫ Hydrostatic spindle run out<0.5 μ m.
⚫ Equipped with X-axis static pressure slide rail, high rigidity and high load can easily achieve 0.1 μ m micro feed, further extending the screw
More than twice the service life.
⚫ The efficiency of heavy cutting and the processing performance of mirror level.
⚫ Best modular design.
⚫ Ultra high rigidity and shock absorption capability, compared to traditional ball bearings or dynamic pressure bearings in terms of heavy grinding ability
The spindle has a processing efficiency of more than 10 times, greatly saving manpower and processing time.
⚫ The main structure of the machine includes the base, workpiece spindle seat, tailstock, and grinding wheel spindle seat, all of which have been numerically simulated
CFD and Lattice Boltzmann Numerical Method (LBM) analysis are used to optimize mechanical structures. Can make the whole machine
Dynamic structural optimization significantly reduces the probability of stress deformation.
⚫ Contact surfaces such as guide rails, grinding wheel spindle seats, workpiece spindle seats, tailstock, and ball screw bearing seats are all through
Over precision machining provides maximum assembly accuracy and load distribution.
⚫ All use THK/NSK high-precision ball screws to ensure no backlash feed.
⚫ The tailstock design has high rigidity characteristics, and the tailstock sleeve adopts a Morse No. 4 taper top pin that can be used at the tail
Sliding inside the machine base. The pre tightening force of the sliding cylinder can be easily adjusted through the rear knob.
⚫ Through numerical simulation (CFD) and finite element analysis (FEM), Increase the area of V-shaped and rectangular guide rails,
The load distribution is uniform and stable.
⚫ 100% designed and manufactured in Taiwan, all castings undergo pressure relief procedures to ensure machine stability.

model	Company	CTS-100
controller		Fanuc 0i-TF / Mitsubishi M80
Processing capability
Maximum distance between two centers	mm	650
Maximum rotation diameter of workbench	mm	400
The maximum load-bearing capacity of the two centers	kg	35
Maximum outer diameter for work grinding	mm	380
grinding wheel
Grinding wheel size (outer diameter x width x aperture)	mm	Ø455x（50-300）xØ254
speed	rpm	0~2000
Maximum weekly speed	m/sec	48
Work spindle head
Top needle inclination	--	MT:4
Spindle speed	rpm	20~600
Tail seat
Top needle inclination	--	MT:4
Tail seat axis movement distance	mm	25
workbench
Minimum setting value	mm	0.001
motor
Grinding wheel spindle motor	kW	11
Working spindle motor	kW	1.4（Fanuc）/ 2.2（Mitsubishi）
Grinding wheel shaft seat feed servo motor (X-axis)	kW	1.4（Fanuc）/ 2.2（Mitsubishi）
Workbench feed servo motor (Z-axis)	kW	1.4（Fanuc）/ 2.2（Mitsubishi）
Spindle oil pressure pump drive motor	kW	1.5
Wheel shaft lubrication pump motor	kW	0.75
Cutting fluid pump motor	W	650
capacity
Static pressure spindle oil tank	liter	60
Hydraulic lubricating oil tank	liter	60
water tank	liter	260
Mechanical dimensions/weight
Net weight of the machine (approximately)	kg	5100
Machine footprint length (approximately)	mm	4720
Machine footprint width (approximately)	mm	3245
Machine height (approximately)	mm	2250

Standard accessories
Hydrostatic pressure bearing, grinding wheel, spindle
Fanuc CNC Controller
Diamond sanding pen holder (standard fixed type)
Grinding wheel, flange (with disassembly tools)
Φ455x(50-300)xΦ254
X/Z-axis Heidenhain ruler
X-axis hydrostatic sliding rail
Fuel tank and cooling system
Outer diameter measuring device
Anti collision (gap elimination) device
End face measuring device
Magnetic tape filter water tank
Full face protective sheet metal
Standard ejector pin
Work light
Toolbox (with tool set)
Choose accessories
Balance table and balance bar
Automatic three jaw pneumatic chuck
Workpiece support seat
Automatic balancing device for grinding wheel
Grinding wheel crane and lifting equipment
Oil mist recycling machine
transformer
Full tungsten steel top pin
Water tank freezer
Spare grinding wheel flange