Fast wire cutting has the advantages of high precision, high efficiency, and non-contact, and is widely used in manufacturing, handicraft processing, electronic equipment manufacturing, and other fields.
Fast wire cutting is a technique for cutting materials at high speeds, typically using laser or electrical discharge for cutting. It can be used for cutting and carving various materials such as metal, plastic, glass, etc. Fast wire cutting has the advantages of high precision, high efficiency, and non-contact, and is widely used in manufacturing, handicraft processing, electronic equipment manufacturing, and other fields.
The fast wire cutting castings are made of resin sand casting and undergo two high-temperature tempering processes to effectively control the deformation of the machine tool.
You can choose between two types of electrical cabinets: countertop cabinets and standing cabinets.
Standard stepper motor, optional hybrid subdivision motor.
Choose enterprises to produce double nut screw rods to maintain mechanical accuracy for a long time.
Specific performance advantages of fast wire cutting machine:
1. The X and Y axis motors can be equipped with stepper motors or AC servo motors. Choosing servo motors can improve the rigidity, torque, and interpolation effect of the machine tool.
2. The four axis hybrid motor effectively improves the dynamic responsiveness of the large swing machine tool and ensures the accuracy of large taper cutting.
3. The water spray follows the inclination of the molybdenum wire to ensure smooth chip removal during the cutting process, which is beneficial for stable processing of large taper angles.
4. The fast and smooth movement characteristics of hybrid motors provide significant advantages in skip step machining, large taper machining, and operations such as fast movement and molybdenum wire tilting.
5. By aging, heat treatment, and effective precision subsequent processing and assembly of machine tool components, the machine tool has good accuracy and precision retention.
6. The electronic control part has no power resistors or transformers, so it refuses to generate heat. All energy is used for cutting and greatly delays the aging of components, which is beneficial for long-term and rapid cutting.
7. The high-frequency power supply characteristics of narrow pulse and wide current, the smooth commutation characteristics of the wire transport motor, and the fine machining and assembly characteristics of various mechanical parts ensure the surface quality of the cutting workpiece.
8. By using an unobstructed constant current high-frequency power supply for cutting and processing, negative voltage and current surges are effectively avoided, greatly reducing the loss of molybdenum wire. Constant current source technology improves the utilization rate of the power supply and reduces energy consumption.
9. Innovative peak current limiting methods and technologies, even in the event of a cutting short circuit during high current cutting, will not cause wire breakage due to the limited peak current, thereby significantly reducing the wire breakage rate.
Technical parameters of fast wire cutting machine tool (ZB series): | Technical parameter model | unit | DK7732ZB | DK7740ZB | DK7750ZB | DK7763ZB |
| Workbench size (width * length) | | mm | 440×680 | 540×760 | 640×1020 | 750×1140 |
| | mm | 320×400 | 400×500 | 500×630 | 630×800 |
| | mm | | | | |
| Maximum load-bearing capacity | | kg | 600 | 1000 | 1600 | 2400 |
| Maximum straight cutting thickness | | mm | | | 450 | 550 |
| Processing taper/workpiece thickness | | | ±6°/80mm |
| | | Electric lifting |
| | | Sliding rail |
| Range of electrode wire diameter | | mm | Diameter 0.15 to 0.20mm (recommended diameter 0.18mm) |
| | m/sec | 1~11.4m/sec 7-segment variable frequency adjustable |
| | mm | ≤0.015 |
| Maximum cutting efficiency | | mm2/min | >220 |
| Optimal surface roughness | | μm | Ra≤2.5 |
| | | X. Y, U, V stepper drive |
| number of controlled axes | | | Four axis linkage |
| | mm | 0.001 | | |
| | | 3N-380V/50Hz |
| Maximum operating current | | A | 12 |
| Machine tool power consumption | | Kw | 0.56 |
| | | JA-1 |
| Working fluid tank capacity | | L | 55 |
| Working fluid filtration method | | | Filter mesh |
| | | DQE-DS-01/02/03 |
| | kg | 1500 | 1800 | 2600 | 3100 |
| Overall dimensions of the host | | mm | | | | |
Prototype display image:
