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Fast wire cutting

NegotiableUpdate on 01/20
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Overview
Fast wire cutting has the advantages of high precision, high efficiency, and non-contact, and is widely used in manufacturing, handicraft processing, electronic equipment manufacturing, and other fields.
Product Details
Fast wire cutting is a technique for cutting materials at high speeds, typically using laser or electrical discharge for cutting. It can be used for cutting and carving various materials such as metal, plastic, glass, etc. Fast wire cutting has the advantages of high precision, high efficiency, and non-contact, and is widely used in manufacturing, handicraft processing, electronic equipment manufacturing, and other fields.
The fast wire cutting castings are made of resin sand casting and undergo two high-temperature tempering processes to effectively control the deformation of the machine tool.
You can choose between two types of electrical cabinets: countertop cabinets and standing cabinets.
Standard stepper motor, optional hybrid subdivision motor.
Choose enterprises to produce double nut screw rods to maintain mechanical accuracy for a long time.
  
Specific performance advantages of fast wire cutting machine:
1. The X and Y axis motors can be equipped with stepper motors or AC servo motors. Choosing servo motors can improve the rigidity, torque, and interpolation effect of the machine tool.
2. The four axis hybrid motor effectively improves the dynamic responsiveness of the large swing machine tool and ensures the accuracy of large taper cutting.
3. The water spray follows the inclination of the molybdenum wire to ensure smooth chip removal during the cutting process, which is beneficial for stable processing of large taper angles.
4. The fast and smooth movement characteristics of hybrid motors provide significant advantages in skip step machining, large taper machining, and operations such as fast movement and molybdenum wire tilting.
5. By aging, heat treatment, and effective precision subsequent processing and assembly of machine tool components, the machine tool has good accuracy and precision retention.
6. The electronic control part has no power resistors or transformers, so it refuses to generate heat. All energy is used for cutting and greatly delays the aging of components, which is beneficial for long-term and rapid cutting.
7. The high-frequency power supply characteristics of narrow pulse and wide current, the smooth commutation characteristics of the wire transport motor, and the fine machining and assembly characteristics of various mechanical parts ensure the surface quality of the cutting workpiece.
8. By using an unobstructed constant current high-frequency power supply for cutting and processing, negative voltage and current surges are effectively avoided, greatly reducing the loss of molybdenum wire. Constant current source technology improves the utilization rate of the power supply and reduces energy consumption.
9. Innovative peak current limiting methods and technologies, even in the event of a cutting short circuit during high current cutting, will not cause wire breakage due to the limited peak current, thereby significantly reducing the wire breakage rate.

Technical parameters of fast wire cutting machine tool (ZB series):
Technical parameter model unit DK7732ZB DK7740ZB DK7750ZB DK7763ZB
Workbench size (width * length)
mm 440×680 540×760 640×1020 750×1140
X. Y-axis travel
mm 320×400 400×500 500×630 630×800
U. V-axis travel
mm
Maximum load-bearing capacity
kg 600 1000 1600 2400
Maximum straight cutting thickness
mm 450 550
Processing taper/workpiece thickness
±6°/80mm
Z-axis lifting method
Electric lifting
guide rail type
Sliding rail
Range of electrode wire diameter
mm Diameter 0.15 to 0.20mm (recommended diameter 0.18mm)
Wire speed
m/sec 1~11.4m/sec 7-segment variable frequency adjustable
machining accuracy
mm ≤0.015
Maximum cutting efficiency
mm2/min >220
Optimal surface roughness
μm Ra≤2.5
Control method
X. Y, U, V stepper drive
number of controlled axes
Four axis linkage
Minimum instruction unit
mm 0.001
power supply
3N-380V/50Hz
Maximum operating current
A 12
Machine tool power consumption
Kw 0.56
working fluid
JA-1
Working fluid tank capacity
L 55
Working fluid filtration method
Filter mesh
control system
DQE-DS-01/02/03
host weight
kg 1500 1800 2600 3100
Overall dimensions of the host
mm
1765×1170×2150
1850×1380×2250
2060×1760×2300
2250×2250×2350

Prototype display image: