NZ-630 Ultra 5-axis 5-linkage CNC tool grinder
1、 Overview of Machine Tool:
The 5-axis 5-axis 5-axis CNC tool grinding machine produced by our company is designed based on the experience of German 5-axis CNC tool grinding machines and the practical operation of design personnel, as well as communication at the tool production site. Reflected in practicality, economy, operation, maintenance, stability, and efficiency.
The machine tool adopts a right door opening, which facilitates unrestricted operation and maintenance of the machine tool. The fully enclosed protective cover conforms to production safety. In order to cope with the production of special tools, the relative position relationship of the servo axis of the equipment is optimized, and it can correspond to the mechanism manufacturing of multiple types of tool processing.
All axes are equipped with imported servo motors and screw guides, with high precision and resolution, ensuring high production efficiency and quality of the cutting tools.
2、 Main configuration:
1. X-axis horizontal linear CNC axis, DMT (Sino German joint venture) linear motor, THK precision ball bearing guide rail.
2. Y-axis horizontal linear CNC axis, DMT (Sino German joint venture) linear motor, THK precision ball bearing guide rail.
3. Z-axis vertical linear CNC axis, new generation servo motor in Taiwan, China, China, THK precision ball screw, THK precision ball guide.
4. A-axis: workpiece rotation indexing axis DD direct drive (DMT Sino German joint venture).
5. B-axis: Rotary indexing axis DD direct drive (DMT Sino German joint venture).
6. Renishaw precision universal probe (workpiece probe).
7. The overall natural marble bed and columns.
8. Adopting a mobile handwheel with magnets for easy operation.
9. Dedicated high-speed permanent magnet electric spindle, dual grinding head design HSK grinding wheel flange can be disassembled as a whole to the grinding wheel dressing machine for repairing the grinding wheel.
10. The spindle motor is equipped with a dedicated driver for permanent magnet motors.
11. Install tube sealed oil proof LED lights inside the machine.
12. Note:
-Guide rail: THK P grade from Japan
-Screw rod: THK C3 from Japan
-Servo motor: new generation in Taiwan, China
-CNC system: new generation in Taiwan, China, China (software: tool specific processing software 4.1)
-Probe: Renishaw high-precision (universal)
3、 Technical parameters:
| content | data | content | data |
| paint model | white-blue Orange pattern
| Linear resolution | 0.001mm |
| Quick MoveX.Y
| 35m/min | Linear repeat positioning accuracy | 0.003mm |
| Quick MoveZ
| 7.5m/min | Linear repeat positioning accuracy | 0.003mm |
| Minimum diameter of clamped workpiece | 3mm | Rotation resolution | 0.001mm |
| Maximum diameter of clamped workpiece | 20mm | Rotation repeatability positioning accuracy | 4 arc-sec |
| Maximum length of main grinding workpiece | 150mm | spindle power | high-end configuration12KW
|
| Minimum diameter of main grinding workpiece | 1mm | Grinding wheel rod form | HSK50F-31.75mm/20mm |
| Maximum diameter of the main grinding workpiece | 12mm | Grinding wheel diameter | 70-150mm |
| Maximum blade length for main grinding | 100mm | Grinding wheel spindle speed | 1000~8000rpmInfinitely adjustable
|
| Maximum workpiece weight for main grinding | 5kg | machine tool weight | about4000kg
|
| Knife handle form | Xiao BailinW25
| Total power | ≤29kw |
| Grinding machine size (length)*wide*High)
| Grinding machine:1950*2400*2100mm
|
| Xaxis
| CNC (Computer Numerical Control) 5 Axis linkage linear axis,DMTLinear motor, power2KW,rated torque
|
| TR=832NM(4.8A), the highestTM=1800NM(14.4A); Schedule:540mm; Numerical Control System Resolution0.0001mm, Minimum resolution for programming and handwheel feed0.001mm, guide railSRG30-P bandwidthRepetitive positioning accuracy:0.003mm
|
| Yaxis
| CNC (Computer Numerical Control) 5 Axis linkage linear axis,DMTLinear motor, power2KW,rated torque
|
| TR=832NM(4.8A), the highestTM=1800NM(14.4A); Schedule:460mm; Numerical Control System Resolution0.0001mm, Minimum resolution for programming and handwheel feed0.001mm, guide railSRG30 bandwidth-P bandwidthRepetitive positioning accuracy:0.003mm
|
| Zaxis
| CNC (Computer Numerical Control) 5 Axis linked linear axis, driven by a new generation servo motor, power3KW(absolute value); Schedule:250mm; Numerical Control System Resolution0.0001mm, Minimum resolution for programming and handwheel feed0.001mm,THKlead screwBIF32,guide railSRG35-P bandwidthRepetitive positioning accuracy:0.003mm
|
| Aaxis
| CNC (Computer Numerical Control) 5 Axis linked workpiece rotation axis,DDServo direct drive, power1.37KWratedTR=83Nm(5.3A); maximumTM=318Nm(28A); Rated speed:200rpm; Maximum speed:250rpmNumerical Control Resolution:0.0001 mmMinimum resolution for programming and handwheel feed 0.001 Degree; Infinite rotation, indexing head body: taper hole cone jumping≤0.002mmEnd face jumping≤0.005mm.
|
| Baxis
| CNC (Computer Numerical Control) 5 Axis linked workpiece rotation axis,DDServo direct drive, power2.2KWratedTR=259Nm(7.8A); maximumTM=460Nm(17.9A); Rated speed:50rpm; Maximum speed:100rpmNumerical Control Resolution:0.0001mmMinimum resolution for programming and handwheel feed 0.001 Degree; Rotate the circle to 270 Degree(-90 degree-180 Degree); Rotation positioning accuracy:±5arc-sec.
|
4、 Operating System:
1. Operating environment: Tool specific software with simulation operation software.
2. Display screen description: A 17 inch LCD screen that displays the dialogue framework for mechanical coordinates, relative coordinates, absolute coordinates, and executing machining programs on the screen.
3. Interface description: The tool processing software includes parameters such as diameter, number of threads (number of slots), helix angle, slot length, slot speed, slot depth (incremental adjustment of slot depth), and helix direction (left or right rotation).
4. Keyboard: Thin film button keyboard, with letter and number keys integrated with the display.
5. Hard drive: 256GB
6. Control system: new generation in Taiwan, China, China.
7. Data input and output methods: keyboard input, computer connection.
8. Simulation: 2D simulation, 3D simulation, 3D collision check, can see the shape of the processed material, and modify the parameters based on the parameters obtained after simulation.
9. Software package functionality:
(1) Milling cutter software package: (including standard milling cutter, unequal section milling cutter, unequal helix angle milling cutter, variable lead milling cutter, rough skin milling cutter, taper milling cutter, dovetail milling cutter, multi edge milling cutter, taper ball end milling cutter, etc.)
(2) Drill bit software package: (including 18 kinds of drill point shape software, Fried Dough Twists drill, step drill, drill milling cutter, step drill milling cutter, insert milling cutter, gun drill, skip drill, chamfering cutter, centering drill, etc.)
(3) Forming knife software package: (including various DXF spline curve anti type knives, T-shaped milling cutters, etc.)
(4) Rotating file package: (including flat head rotating file, taper rotating file, ball head rotating file, circular arc rotating file, DXF forming rotating file, etc.)
10. Adopting the latest version, leaving room for upgrade, can be upgraded
Scope of application: Applied to industries such as 3C, medical, automotive, high-speed rail, aerospace, mold, mechanical processing, etc; Milling cutters, drill bits, reamers, threading cutters, ball cutters, round nose cutters, non-standard cutters for the automotive industry, non-standard inserts, forming grooves, rotary files, unequal sections, unequal spirals, spiral gradients
-Processing diameter range: φ 1- φ 12
-Grinding workpiece blade length: 100mm
-Spindle power: 12KW
-Four joint robot (optional)