The new TruLaser Weld 5000 laser welding equipment from Tongkuai Group combines excellent flexibility, energy efficiency, and ease of use: its laser energy consumption is reduced by 20% compared to previous models, and this series of equipment can flexibly adapt to various application scenarios and production scale requirements.

With the new TeachLine Touch touch mode, users can directly optimize the welding program on the device screen: operators only need to use simple touch gestures to accurately move the welding points to the target position on the actual workpiece, without relying on external teaching aids.

This upgrade in user experience is particularly suitable for small-scale welding production. Users can now complete the welding preparation of the first workpiece in a shorter time. The welding program can be pre written by users through the mature TruTops Weld offline programming software, and the entire process is synchronized with the normal welding of other workpieces by the equipment without interfering with each other.

Moritz Berger, Product Manager of Tongkuai, emphasized that the new TeachLine Touch mode combined with TruTops Weld software makes device operation simple and intuitive, without sacrificing production efficiency, and without requiring users to have deep programming knowledge.

　　The energy consumption of the new laser has been reduced by 20%

The TruLaser Weld 5000 also has excellent energy efficiency performance, with its built-in next-generation TruFiber laser reducing energy consumption by about 20% and increasing welding depth by 5%. These improvements bring multiple advantages to users: not only do they reduce operating costs and carbon footprint, but they also improve overall production efficiency. In addition, the equipment safety room adopts a brand new design and is equipped with a raised door body, making it more convenient for large workpieces to be transported into the processing area.

　　Mature and reliable welding technology achieves high-quality welds

On the TruLaser Weld 5000 equipment, the mature BrightLine Scan function of Tongkuai Group ensures excellent weld quality for aluminum alloy welding and stronger fault tolerance for weld gaps. This technology can also achieve higher weld strength, such as in lap welds. BrightLine Scan has also expanded the application scenarios of welding joints. Users can not only use this function to weld parts, but also clean and label them - the entire process does not require secondary positioning of the equipment. This multifunctional feature significantly enhances production flexibility while effectively reducing downtime.

Bright surface scanning function

The proven BrightLine Scan function ensures excellent aluminum weld quality and stronger weld gap tolerance.

In response to the long-standing problem of splashing on fixtures, workpieces, and optical lenses in the industry, Tongkuai has also developed the BrightLine Weld function. By using special laser fiber optic cables, a more uniform energy distribution has been achieved. This technological breakthrough also brings about optimization of maintenance costs - the replacement frequency of protective lenses can be significantly reduced.

Integrating into smart factories

The new generation of machine tools is equipped with standard interfaces suitable for automated loading and unloading systems and automated guided vehicles (AGVs), which can be seamlessly integrated into smart factories. With the help of the "Smart View" service provided by Tongkuai, users can clearly analyze real-time data from their devices, identify anomalies in a timely manner, and explore optimization potential. This device also supports on-demand customization, such as integrating specialized loading and unloading solutions for ultra large components such as track shuttle systems; Different welding joints or sensors can also be selected as needed.

Smart View Service

Tongkuai Smart View can clearly display real-time data of TruLaser Weld 5000 equipment in production on the dashboard interface, thereby achieving early error detection

　　Efficient economy, balancing small batch and large-scale production

The TruLaser Weld 5000 can be equipped with the latest version of TruFiber lasers with 3 kW and 6 kW options. It can handle almost all common materials, especially suitable for carbon steel, stainless steel, copper, and aluminum alloys. Whether it is small to medium batch or large-scale production, enterprises can use this equipment to achieve equally efficient and economical processing. With its high flexibility, this machine tool is widely applicable to various enterprises in the field of sheet metal manufacturing, whether they are workshops that undertake incoming material processing or workshops that own products. It is particularly suitable for industries that have strict requirements for the appearance quality of welds, such as furniture manufacturing, distribution box manufacturing, shell and instrument manufacturing, and medical technology fields.

The new generation TruLaser Weld 5000 automated laser welding equipment is easy to operate, compatible with multiple materials and full batch production, and can seamlessly integrate into smart factories. From sheet metal to medical fields, it helps you easily tackle high demand welding tasks.