In today's increasingly competitive manufacturing industry, have you ever been troubled by the high cost, multiple processes, and long production cycles of sheet metal parts? Do you know that over 70% of the cost of a product is actually determined during the design phase?
Tongkuai China is well aware that optimizing sheet metal design is the key to achieving cost reduction, efficiency improvement, and enhancing core competitiveness for enterprises. The "Modern Sheet Metal Design" course we have launched is aimed at helping enterprises achieve breakthroughs at the source of design!
1、 From "welded parts" to "integrated molding", optimization brings real changes
original design
A support bracket for a machine tool energy supply track, welded from 1 channel steel piece and 2 sheet metal pieces, requires multiple processes such as welding, polishing, and threading.
optimized
Through redesign, the number of parts has been reduced, welding and polishing processes have been eliminated, the thickness of the sheet metal has been reasonably reduced, and rigidity has been improved by adding bending structures.
result
1. Significant simplification of the process
2. Decrease in the number of parts
3. Cost reduction of 35%
4. Shorten production cycle
5. Structural performance actually improves
This is exactly what the sheet metal design course of Tongkuai advocates - "using design to drive manufacturing upgrade"
2、 Cost control starts from design
Material selection is the core
Optimize standardized boards to avoid excessive design, improve board utilization, and control material costs from the source.
Process simplification is key
Reducing bending, punching, welding and other processes, the simpler the design, the higher the production efficiency.
Integrated design replaces multi part assembly
Not only does it enhance strength, but it also reduces assembly error rates and costs.
Design and production are closely integrated
Avoid "empty talk on paper", make the design more in line with actual production, and reduce rework and waste.
3、 What can you learn from the Tongkuai Sheet Metal Design course?
The "Modern Sheet Metal Design" course created by the Tongkuai Machine Tool Application Center is led by senior expert Han Weigang, combined with years of practical experience, to systematically master:
·Optimization methods and case analysis for sheet metal structures
·Cost control and material selection strategy
·Process simplification and process integration skills
·Best Practices for Collaborative Design and Production
·Efficient application of advanced equipment and design software in Tongkuai
We not only teach you how to draw, but also why to draw like this, enabling you to truly possess the ability to control costs and improve quality from the design end.
4、 Who is suitable to participate?
·Sheet metal structural designer, product engineer
·Manufacturing process and cost control personnel
·Production Management and Project Leader
·Enterprise teams hoping to enhance their sheet metal design and manufacturing capabilities
Design is not just a picture, but also the starting point of cost and the cornerstone of quality. The Tongkuai Sheet Metal Design course helps you transition from "knowing how to design" to "knowing how to manufacture", truly realizing that design is profitable.