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The CNC roll grinder has a high degree of automation
Date: 2025-12-17Read: 4
CNC rolling mill is an important processing equipment in modern manufacturing, widely used in industries such as steel, machinery, aerospace, etc. Its main function is to perform precision grinding on the rolling mill, ensuring the surface quality and dimensional accuracy of the rolling mill, and improving the production efficiency and quality of the product. With the advancement of technology, the application of numerical control technology has significantly improved the machining accuracy, automation level, and production efficiency of roll grinders.
CNC Roll Grinding MachineWorking principle:
1. Workpiece positioning and clamping
The rolling mill workpiece is placed on the worktable of the grinder, and after precise positioning, it is firmly clamped on the worktable using hydraulic or mechanical fixtures to ensure no displacement occurs during the grinding process.
2. Selection and installation of grinding wheels
Select the appropriate grinding wheel for installation based on the material, surface quality requirements, and processing requirements of the rolling mill. The type, particle size, and hardness of the grinding wheel can all affect the machining effect.
3. CNC system programming and debugging
By programming the CNC system, input the required machining parameters such as grinding depth, feed rate, grinding path, etc. After optimizing these parameters, the system will automatically calculate a suitable grinding plan to ensure the smooth progress of the machining process.
4. Grinding processing
Start automation work, the system controls the grinding wheel to feed, rotate, and grind according to the set parameters. During the grinding process, coolant is continuously sprayed onto the contact surface to reduce friction and temperature rise, preventing deformation of the workpiece.
5. Processing completion and testing
After processing, the workpiece will be removed for inspection. Usually equipped with an online detection system, it can monitor the size, surface quality, etc. of the workpiece in real time to ensure the accuracy and quality of the machining.
Advantages of CNC Roll Grinding Machine:
1. High precision machining
The precise control of the numerical control system can greatly improve the machining accuracy of the rolling mill, ensuring that its surface quality and dimensional accuracy meet the requirements. Especially when processing high-precision rolling rolls, numerical control technology can effectively avoid errors that may occur during manual operation.
2. High degree of automation
It has a high degree of automation, from workpiece positioning to processing and detection, almost entirely controlled by computers, greatly improving production efficiency and reducing the need for manual intervention.
3. Improve production efficiency
Due to its ability to automatically complete the grinding process, high cutting speed, and low grinding force, it can effectively improve production efficiency and is particularly suitable for mass production.
4. Strong adaptability
Capable of adapting to different types and specifications of rolling mill processing, users can adjust processing parameters according to specific needs. Both large-sized and small-sized rollers can achieve satisfactory processing results.
5. Reduce machining errors
Due to high-precision positioning and automated control, errors generated during manual operations can be effectively reduced, ensuring consistency and stability of machining results.
6. Improve surface quality
By adopting high-precision grinding methods, the surface smoothness of the rolling mill is higher, which can meet high quality requirements, especially in situations where low surface roughness is required, the performance is particularly outstanding.